More for Jen!
Found on Lost Weekend: this is what they said:
Is that Harrison Ford's lantern-jawed mug encased in carbonite? No, it's some little geek's! The face actually belongs to a Star Wars fan known only as Rob. Rob's friends, who work for a special effects company in the US, persuaded him to allow them to replace Han's head with his own. After initially refusing, Rob eventually let his "mates" take a mold of his face, which was then added to a fibreglass cast of the original Empire Strikes Back prop.
Rob admits that the result has "successfully scared off many ladies."
Original Article from The Sneeze